Shop Chronicles
Cleaning old hand tools with electrolysis
I've read alot on the internet about restoring old hand tools and steel/iron parts using a home brewed electrolysis process. (WoodNet member, rarebear, has some excellent resources on the subject. Here's another link, too.) I've become interested in pre-WWII hand planes as well, so these two interests naturally converge.

I started my own experiments with electrolysis with a plane I picked up for $1 at a yard sale. As you can see in Fig. 1 and 2, it was covered in rust.

Block Plane
Fig. 1
Top view

Block Plane
Fig. 2>
Bottom, sole view
First, I found a battery charger at a flea market for $10, but managed to pick it up for $6 due to its 3rd grounding prong on the outlet plug being broken off. However, it does work. I started with a 5-gallon bucket I had on hand, a 1x2" piece of wood and some extra electrical wire stripped and separated down to the black and white wires.

I connected the red charger clip to the white wire and, in turn, the other end of the white wire to the scrap iron (aka 'sacrificial anode', Fig. 5). Next, I connected the black charger clip to the black wire and that to the plane body (to run plane parts separately, Fig. 6).

Electrolysis
Fig. 1

Electrolysis
Fig. 2

Electrolysis
Fig. 3

Electrolysis
Fig. 4
At first, it didn't seem to do anything. I saw a few bubbles on both metal objects, but I figured that was simply trapped from lowering them into the water. So, I unplugged the charger, added several teaspoons of baking soda and plugged it back in. In a few minutes, it was off to the races. Bubbles swarmed off of the plane body. Eureka! (See Fig. 6)

Electrolysis
Fig. 5

Electrolysis
Fig. 6

Electrolysis
Fig. 7

Electrolysis
Fig. 8

Electrolysis
Fig. 9
After several hours, the water is cloudy with foul, red gunk. (Fig. 8) You'll need to change the water and baking soda a time or two.